Cell-free expression of protein ligands
DNA constructs encoding the ligands, each fused to a C-terminal assay tag, were designed by reverse-translating the target protein sequences. The sequences were optimized for manufacturability and yield using codon optimization algorithms to maximize expression efficiency. The optimized DNA constructs of the variants and the 3′ fragment containing the linker and affinity tags were ordered as Gene Fragments from Twist Bioscience. Constructs were assembled using the NEBuilder HiFi DNA Assembly Kit (NEB) in 2 μL reactions. The assembled products were characterized by capillary electrophoresis (Agilent ZAG DNA Analyzer, ZAG-135-5000 Kit, FA/ZAG 96-Capillary Array Short, 33 cm), and their concentrations were measured using the Qubit DNA Quantification Kit (Invitrogen). Ligand expression was carried out in 8 μL reactions using an optimized prokaryotic in vitro translation system and 4 nM of assembled gene fragment. Reactions were incubated at 37 °C for 8 hours. Post-expression, protein concentration and yield were normalized using an affinity-based quantification assay.Surface plasmon resonance (SPR) affinity characterization
Binding kinetics of the expressed ligands to their cognate targets were characterized using surface plasmon resonance (SPR) on a Carterra LSA XT instrument. Twin-Strep-tagged ligands were captured on a sensor surface functionalized with Strep-Tactin XT (IBA Lifesciences), followed by sequential injections of increasing antigen concentrations.Chip preparation (Strep-Tactin XT immobilization)
Surface functionalization of the carboxymethylated chip was performed following a multi-step chip preparation protocol:- Conditioning: the sensor surface was conditioned with 50 mM NaOH to remove residual contaminants and prepare the surface for activation.
- Activation: the surface was activated using freshly prepared EDC/NHS (1-ethyl-3-(3-dimethylaminopropyl)carbodiimide/N-hydroxysulfosuccinimide) (Xantec) solution to form reactive esters.
- Capture: Strep-Tactin XT was diluted to 50 μg/mL in 10 mM sodium acetate buffer (pH 4.5) and injected onto the activated surface for covalent coupling.
- Quenching: excess reactive groups were quenched with 1 M ethanolamine hydrochloride (pH ~8.5).
- Wash: the surface was washed with 0.1 M sodium borate, 1 M NaCl, pH 9.0 to remove loosely bound material.
Ligand capture and kinetics
Following surface preparation, Twin-Strep-tagged ligands were captured on the immobilized Strep-Tactin XT using the multichannel head (96-channel array) with bidirectional flow for 750 s, followed by a 600 s baseline step in running buffer. The analyte (for example, the SARS-CoV-2 antigen) was diluted in running buffer (10 mM HEPES, 150 mM NaCl, 3 mM EDTA, 0.05% Tween-20, pH 7.4) to 7 concentrations in a half-log dilution series (for example, 1000 nM to 1 nM). Cycles were run over increasing analyte concentrations as a single-cycle kinetic assay, without intermediate regeneration, at a flow rate of 50 μL/min. Each assay cycle consisted of:- Baseline: 60 s of buffer-only flow
- Association: 300 s of analyte injection
- Dissociation: 600 s of buffer-only flow